Visualization for Shop Orders Material Availability

The visualization for the shop order material availability category shows graphical information related to the status of shop orders with respect to material availability. This allows Manufacturing personnel to drill down to find the materials that are currently unavailable and take necessary action to source materials with shortages, substitute alternates, peg material lines to existing supply orders, create pegged orders and to confirm planned supplies before the production orders are released and reserved.

For a general description about Manufacturing Visualizer refer About Manufacturing Visualizer.

Specific descriptions for each shop order material availability chart can be found using the links below:

The material availability types are described in this table.

Availability Type Description
Completely Reserved All required material has been reserved for the shop orders belonging to this category.
Available Covers Demand The material available in inventory is sufficient to cover all the material requirements. Some of the material required for the shop orders may be reserved but not all required material is reserved.
Supply Covers Demand All required material is covered by supply from purchase requisitions, purchase orders, shop order requisitions, shop orders, production schedules, or distribution orders. Some of the material required for the shop orders may be available (reserved or unreserved) in inventory but not all the material required is currently in inventory.
Need Orders All the required material is not yet covered by supply and therefore some of the material needs orders or requisitions. There is enough lead time to make the necessary orders. Some of the material required may already be available (reserved or unreserved) in inventory and some material may be on order but not all the required material has been ordered. 
Shortages The lead time remaining is not sufficient for some of the required material to be ordered. In addition to the material with shortages, some of the material required for these shop orders may be reserved, available, on order, or need orders created.

When considering shop orders with multiple material lines, the material availability type of the shop order is displayed based on the worst case scenario. For example, if a shop order has material lines with the Available Covers Demand availability type and also lines with the Need Orders availability type, the shop order will belong to the Need Orders category.

Definitions for the dates used on the tool tips of the material availability charts and how these days are calculated are as follows.

Date Required: The date when the part is required by the shop order.

Latest Order Date: If the component part is purchased, the latest order date is calculated as the date required minus the purchase lead time on the inventory part for the component. If the part is manufactured, the latest order date is calculated as the date required minus the manufacturing lead time on inventory part for the component. The lead time is calculated in working days according to the calendars used.

Definitions for the different types of quantities mentioned on the tool tips of the material availability charts are as follows:

Qty Remaining: The quantity of the component part remaining and available for reservation for the shop order.

Pegged Qty: The total supply quantity that is pegged to the material line.

Shortage Qty: The quantity that remains to be supplied to this material line for which there are not enough supplies as yet.

Required Supply Qty: The quantity that remains to be supplied to the material lines for which the quantity on existing supplies will cover the demand.

The calculation for shortage quantity and required supply quantity are affected by whether Include Requisitions or Exclude Requisitions is selected as the supply option.

General Navigation, Actions and Configuration

When you right-click on one or several selected segment(s) you will get several navigation options. You could either navigate to another relevant visualization chart, or to the relevant page in the application. When you navigate in this way, the new visualization or page will be filtered to only show the objects selected.

The following navigation and actions possibilities are available in the charts, if applicable.

Navigation:

Configuration:

Right-click, point to Supply Option and then click Include Requisitions or Exclude Requisitions to specify whether the requisitions should be included as supplies or not.

Publish and Subscribe Parameters

Charts can be published so that the chart is used as a master and changes in one chart are reflected in others. The following parameters are published from each chart.

Publishing Chart Parameters
Shop Order Shop Order Mtrl Allocation Component Part Manufactured Part
Shop Orders Material Availability Summary Yes No Yes Yes
Shop Orders Material Availability Yes No Yes Yes
Shop Order Material Lines Availability Yes Yes Yes No
Shop Order Material Demand - Supplies Cover Demand Yes Yes Yes No
Shop Order Material Demand - Need Orders Yes Yes Yes No
Shop Order Material Demand - Shortage Yes Yes Yes No

When the chart is set up as a subscriber, it is possible to subscribe to the parameters below for the given chart set up as publisher. To be able to subscribe to a parameter, another chart needs to be set up as publisher and that chart must be able to publish the parameter.

Subscribing Chart Parameters
Work Center Work Center Resource Work Day Shop Order Shop Order Mtrl Allocation Component Part Manufactured Part Inventory Part
Shop Orders Material Availability Summary Yes Yes Yes Yes Yes Yes Yes Yes
Shop Orders Material Availability Yes Yes Yes Yes Yes Yes Yes Yes
Shop Order Material Lines Availability Yes Yes Yes Yes Yes Yes Yes Yes
Shop Order Material Demand - Supplies Cover Demand Yes Yes Yes Yes Yes Yes Yes Yes
Shop Order Material Demand - Need Orders Yes Yes Yes Yes Yes Yes Yes Yes
Shop Order Material Demand - Shortage Yes Yes Yes Yes Yes Yes Yes Yes