Report Point Scrap with Edit Components

Explanation

Use this activity to declare report point scrap with edit components on the produced parts that occurred during the manufacturing process. This allows you to modify a copy of the product structure to include component substitutions or variations. You can also create manual assignments for a given structural component for specific locations, lot/batches, deviation numbers, etc. These are issued when the backflush occurs.

Prerequisites

• This activity requires that a production schedule exists.
• Report points must be defined for the production line.

System Effects

• As a result of this activity, the system reports scrap for the parent part.
• Then, it runs the backflush process to consume the components used up to a defined report point. The user specifies whether the backflush process is run directly or in the background.
• The report point balance is not updated for the specific report point when scrapping.
• If a routing is defined, all operation steps falling between this report point and the previous one are scrapped at standard cost.
• Operation-linked components used by the reported operations are scrapped.
• Material not linked to operations is assumed to be required at the start of production. Thus, it is backflushed at the first report point. Inventory transactions are created for the receipt, as well as all issued components. Operation history transactions are created for any backflushed machine or labor operations.

Window

Report Point Receipt
Production Receipt
Production Schedule by Line
Production Schedule by Line Part

Related Window Descriptions

Report Point Receipt
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Scrap Receipt
Production Receipt Material
Production Receipt Reservation

Procedure

From the Report Point Receipt/Production Receipt window:

1. Open the Report Point Receipt/Production Receipt window.
2. In the Production Line list, select the production line and part for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
3. In the Scrap Receipt dialog box, select Immediate Backflush or Defer Backflush in the Backflush list.
4. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
5. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field. 
6. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
7. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
8. To edit components, click Components. The Production Receipt Material dialog box will appear.
9. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
10. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
11. Save.
12. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
13. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
14. In the Inventory Part Location dialog box, select a location. Click OK.
15. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save.
16. When you are finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line window:

1. Open the Production Schedule by Line window.
2. In the Production Line list, select the production line for which to report scrap.
3. Select the production schedule for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt dialog box, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. To edit components, click Components. The Production Receipt Material dialog box will appear.
10. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
11. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
12. Save.
13. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
14. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
15. In the Inventory Part Location dialog box, select a location. Click OK.
16. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save.
17. When you are finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line Part window:

1. Open the Production Schedule by Line Part window.
2. In the Part No list, select the part for which to report scrap.
3. Select the production schedule for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt dialog box, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. To edit components, click Components. The Production Receipt Material dialog box will appear.
10. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
11. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
12. Save.
13. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
14. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
15. In the Inventory Part Location dialog box, select a location. Click OK.
16. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save.
17. When you are finished with editing and reserving components, click OK to run the backflush.